NEWS & CSR

Danarmas Machine Automation: Enhancing Efficiency in Spinning and Winding

27 Jul 2025 | News Category: -

Automated Defect Detection for Unmatched Quality

Danarmas installs foreign fiber detectors in its back‑to‑front spinning and winding lines. These sensors remove contaminants early, ensuring pure yarn compliant with ISO 9001 textile manufacturer standards and cutting product defects by up to 50%.

Process Sensors: 24/7 Production Stability

Each Danarmas spinning frame features broken‑end detectors that halt production on uneven yarn paths. This maintains yarn evenness to specification, minimizing rejects and unplanned downtime.

Centralized Control Room & Real‑Time Data

A dedicated control room oversees every production stage:

Bale management for USA+Australia cotton raw material prevents color streaks by managing laydown time
Integrated system tracks lot‑by‑lot output, traceability, and delivery status

Real‑time visibility enables high‑volume production without quality compromises.

Weaving and Packing Automation

Post‑spinning, yarns feed into the Tsudakoma ZAX9100 (280 cm) weaving loom and the latest SuckerMuller sizing and warping machines. Automated tufting units speed up finishing, while pallet packing systems and large cones (2.52 kg & 3.24 kg) streamline logistics at customer sites.

Open Access for SMEs

Danarmas’s homogeneous yarn weighing and precise delivery schedules open direct purchasing channels for SMEs, fostering inclusive growth.

Automation as a 2030 Investment Roadmap

End‑to‑end automation positions Danarmas as leaders in global spinning yarn manufacturing. Textile investors can support:

Expanded installation of foreign fiber detectors
Upgraded control rooms with IoT and AI dashboards
Predictive maintenance integration for German‑Japanese machinery

Building the Smart Mill of Tomorrow

Danarmas’s automation suite goes beyond boosting output; it lays the foundation for a sustainable smart mill. This empowers Danarmas and its partners to achieve peak efficiency, uncompromising quality, and agile market responsiveness as we head toward 2030.

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