NEWS & CSR

INDI 4.0: Membangun Kesiapan Digital Pabrik Tekstil

21 Agu 2025

INDI 4.0 is a digital readiness assessment framework for manufacturing including textile mills. In an era where operational efficiency and production agility determine competitiveness, technologies like IoT sensors, predictive maintenance, MES and analytics become essential. INDI 4.0 helps companies measure readiness and plan transformation.

Tangible benefits from Industry 4.0 readiness in textile mills fall into three categories. First, machine reliability through predictive maintenance. Vibration, temperature and current sensors enable systems to predict failures before they occur, substantially reducing unplanned downtime. Second, production optimization. MES coordinates job orders, quality checks and material routing, reducing WIP and compressing lead times. Third, product quality improvement. Real time data lets quality teams rapidly correct color drift, yarn strength deviations or finishing parameters.

Implementation typically starts with a readiness audit mapping IT infrastructure, machine connectivity and workforce capabilities. Pilots are run on single lines such as rotor spinning or dye houses. Pilots include sensor installation, integration to cloud or on premise analytics and management dashboards. Successful pilots then scale factory wide.

Common barriers include integration with legacy equipment, capital for sensors and platforms, and skills gaps. Practical solutions include IoT gateways to connect legacy machines, capex or opex financing models, and operator upskilling programs. Data governance is critical to ensure high quality inputs for analytics.

Economic impacts are measurable. Case studies show downtime reductions up to 30 percent, energy consumption improvements and throughput gains around 15 percent with comprehensive adoption. Mills with digital readiness also better meet buyer demands for visibility and predictable lead times.

For B2B buyers, selecting suppliers with higher INDI 4.0 readiness means partnering with manufacturers who can guarantee continuity, stable quality and scalable volumes.

Partner with a Digital Mill

Need supply from an Industry 4.0 ready factory? Contact Danarmas Sales to explore digital partnership opportunities.

Sources: INDI 4.0 documentation, Industry 4.0 implementation case studies, and digitalization reports for textile manufacturing.

Share This

BACK